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Engineering Success.
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Real-world data from the factory floor. See how Niotek transforms brownfield facilities into predictive powerhouses.

Featured Case FEATURED.CASE

Cables & Wires

From 350 to 650 Tons: Doubling Output Without New Machines

A leading cable manufacturer transformed its 20-year-old extrusion lines into a fully data-driven production environment.

85%
Production Increase
4 months
Time to Value
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Integrated analog sensors and legacy PLCs without stopping production.

Real-time monitoring of extrusion parameters and cycle stability.

Automatic bottleneck detection for immediate correction.

MODULES DEPLOYED:
HORUS_INSIGHT ANALYTICS
Process Mfg

22% Efficiency Gain in Detergent Production

Streamlining operations in a detergent production tower to boost throughput without additional capital expenditure.

22%
Efficiency Gain
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Featured Case FEATURED.CASE

Discrete Manufacturing

Zero New Machines. 40% More Productivity.

Eliminating micro-stoppages in a high-volume zipper factory through cycle-time optimization.

40%
Productivity Gain
0
New Machines
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case-studies.case-zippers.modules
HORUS_INSIGHT ANALYTICS
Process Mfg

23% OEE Increase in High-Speed Packaging

Optimizing overall equipment effectiveness in a multinational FMCG packaging facility.

23%
OEE Increase
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Featured Case FEATURED.CASE

FMCG (Packaging)

44% Less Downtime in High-Speed Filling

How a multinational FMCG leader stabilized operations using Predictive TPM without replacing legacy PLCs.

18%
OEE Increase
44%
MTTR Reduction
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Zero rewiring integration with existing control systems.

Automated TPM workflows replaced manual logs.

Predictive anomaly detection for critical motors.

MODULES DEPLOYED:
HORUS_TPM HORUS_PREDICT ANALYTICS

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1.2B+
Data Points Analyzed
45+
Factories Deployed
$85M
Client Savings
99.8%
System Uptime