Unlock Hidden Capacity.
Without New Machines.
Maximize output and slash scrap rates. Achieve up to 85% productivity increase on existing brownfield assets using intelligent process optimization.
Thinking of Buying New Machines? Wait.
Buying more machines doesn't fix inefficiencies — it simply scales them. Most factories lose 20–30% of their true capacity.
Unoptimized Cycle Times
Inconsistent steps that slow throughput and disrupt rhythm.
Micro-stoppages
Tiny interruptions that accumulate into massive lost capacity.
Process Drift & Scrap
Waste that goes unnoticed until the batch is completely finished.
Analyze. Adjust. Optimize.
HORUS Optimize goes beyond status monitoring. It correlates critical process parameters — such as mixing ratios, extrusion speed, temperature, and pressure — with real quality and output results. It tells you exactly how to run your line for maximum profitability.
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Scrap Reduction & QC
Detect deviations instantly. Identify root cause during production, before waste accumulates.
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Cycle Time Stability
Analyze down to the millisecond. Stabilize operations to achieve a "perfect shift" rhythm.
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Automated Bottleneck Analysis
Identify constraints limiting the entire line. Focus improvement where ROI is highest.
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Changeover & SMED Insights
Reduce setup losses and switch products faster without compromising quality.
Proven Impact
Production jumped from 350 to 650 tons. Achieved in just 4 months.
Achieved through rigorous process stabilization and bottleneck analysis.
Don't Buy More Machines. Make Yours Smarter.
Extract every unit of value from your existing production lines — without new CapEx.